Yes Simon is the guy I spoke to a while back and he was very helpful.
I was going to buy a faulty used unit to have a look at then potentially to get him refurb it but he advised against that particular one.
Even though the 360 actuator has selespeed on the dust cap the actuator is quite different to the Alfa and Fiat group units although many of the hydraulic power system parts and controls are shared eg pump, accumulator and SV’s.
I’ve found plenty of general info but nothing useful to date on the actuator itself.
I’ll keep looking as the winter is long and thanks for the responses.....
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Slow progress.....too many Christmas parties [emoji6]
I’ve spent a bit of time cleaning the engine off and making a parts list of the bits I want to change.
I’ve also pulled the gear position data from the TCU and created a gear position grid from it.
I changed up and down the box logging the engagement and selection positions.
Think of them as x and y coordinates on a graph.
Selection across the gate is along the x axis and engagement into the gears is along the y axis.
The TCU knows where the automated ‘stick’ (the actuator) is from the two sensors which give a value between 0 and 950.
So for each gear there is an x (selection), and y (engagement) coordinate e.g.
From these you can plot a grid of the gears positions. I repeated up and down and the positions a very repeatable. It also shows that the damp sensor is working perfectly.
There are also limits in the TCU which are set as part of the self-learn procedure.
The software I have doesn’t have the best descriptors but it is easy enough to work out which is which.
Here’s a couple of examples.
I added these to the grid as yellow boxes. They define the threshold of each gear position.
I’ve done this as it gives me good baseline data if I disturb the actuator.
Even though I should have the ability to trigger a self-learn, I’ve never tested it.
The sensor spacer did turn up and with a simple mod I can route oil away from the sensor. If I do nothing else I will at least do that.
Good work, Mike.
FYI the min/max secure are static values set from new and are the physical design limits of the actuation assembly.
The aim of the self-learn process is to calculate the offset of the actuator on the X and Y axis as installed on the gearbox. Although it is dowelled, I suspect it's more to cover wear and/or production tolerances.
Good info and it explains the very wide tolerance or window.
The reason I’d thought they were part of the self learn is that they’d changed from a previous SD2 print out I have but thinking about it, that was a different TCU......
I should also point out that anything I write isn’t verified it’s just me trying to suss it out.
What I can say it is a very impressive system when you realise what it is doing in such a fast and sequential way.
Thanks again Mark..........M
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Cleaning, cleaning, cleaning although pics won’t show it.....
Cats tonight.
Before and after.
I haven’t the bottle to use Terry’s thermonuclear option. I just used a fairly mild acid based cleaner with a small stainless steel wire brush and wire wool to remove the brown tarnish and rust along the seams and wiped off. I’ll polish next and they’ll be sorted [emoji106]
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